- Shanghai Weapons Factory
- by Keoni Everington, November 30, 1999
Before leaving
for my recent trip to Shanghai, a fellow baguazhang practitioner advised
me to investigate
a weapons factory there. He described it as “the motherlode for weapons
of all sorts”, and said that they would custom make any weapon desired
if provided with a design. They also were known for makingt Beijing opera
weapons.
According
to the map my friend provided me, the factory was on Zhao Zhou
Road in the old Chinese sector of Shanghai. I was fortunate to have a
Chinese friend who could understand the Shanghai dialect. This proved
very useful as Zhao Zhou Road meandered in strange and unpredictable ways,
and we had to ask for directions on numerous occasions. We finally found
the small sign that read, in Chinese, "Shanghai Drama Handicraft
Article Co., Ltd.". As the map indicated, there was still a complex
labyrinth of small alleys, houses, and other work units to navigate before
we finally reached our destination.
After
bumping into people washing vegetables, stumbling over weapons
in various states of manufacture, and generally attracting too much attention,
we finally found our way into the office of Fan Hong Cai. He turned out
to be one of the managers of the factory. My main objective was to have
them custom-make Baguazhang Deer Horn Knives per Sifu Fong's suggestion.
No one had yet found the weapons made up to Beijing Baguazhang standards
despite scouring the known world for the coveted Deer Horn Knives. Sifu
Fong had tried in vain to order them from other factories in China only
to have them come back to long, too small, or too symmetrical.
Mr. Fan
was open to any orders as long as we could give him a specific
design, and he first took us to the main weapon storage room to inspect
what they referred to as Yuan Yang Yue (Deer Horn Knives) or Mandarin
Duck Battleaxe. The room
was packed to the ceiling with all sorts of weapons including broadswords,
spears, staffs, straight swords, Beijing Opera weapons, chain whips, Guan
Dao, and countless components of unidentifiable weapons. Of particular
note was thirty huge, steel Guan Dao that had been ordered by a martial
arts group in Italy.
Two
versions of the Yuan Yang Yue were available, one of which was
quite familiar to our group in San Francisco. This knife was notoriously
too long on both ends, posing a threat to both a would-be opponent and
the practitioner's own wrists. There was also a modified version with
shorter ends with slight indentations to make more room for the wrist.
Still, the blades were in dangerously close proximity to the arteries
when performing flexing-wrist techniques.
Since I
was only in Shanghai for a week, Mr. Fan said that making the battleaxe
from scratch would be impractical. They could
not finish them in time and the factory cannot directly export to the
U.S. This meant that they could follow most of the modifications including
the shortening and rounding the inner battleaxe and outer lower blade
but the distance between
the blade and the grip could not be increased to fit my fist. I decided
to have two sets of weapons made. The drafting table was the next stage,
where I consulted with one of the craftsmen on exact measurements.
After we agreed on the measurements, the workers snipped off the excess
metal and then performed some rough sanding on the tools. Then the weapons
were packaged for shipment to another factory in the countryside, where
they would be finely polished and chromed.
Mr. Fan
took us on a tour of the small factory which consisted of many
small rooms each dedicated to a specific weapon or stage in the weapon
production process.
Due to the chaotic appearance of each room with assorted weapons and spare
parts scattered about, it was difficult to understand what was going on
in a specific locale. It was evident the workers were quite busy making
a wide variety of weapons mainly for modern Wushu and Beijing Opera. Having
visited a number of state-owned factories, I was surprised at the responsiveness
of the managers and general activity of this factory. I believe that the
disorder in this private factory was due to their services being in demand
rather than simple neglect. Many state-owned factories are frequently
idle and the workers can often be caught playing checkers or cards.
I returned
a week later and found that my Yuan Yang Yue were made exactly
to my specifications. The only problem was that the workers had made them
slightly more rounded than I had expected. This turned out to be an added
bonus as sharp tips are dangerous during practice, and can be very damaging
to a silk uniform during a performance. Another plus was that I did not
have to bargain much for the price. This being China, it was already quite
reasonable.
- Shanghai Drama Handicraft Article Co., Ltd.
- 9 Lane 95 Zhao Zhou Rd.
- Shanghai, China 200011
- Fan Hong Cai
- General Manager
- Tel: 63289717
- 63288234
- Fax: 63285713
- Pager: 128 - 624623
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